Cooling Technology for PPE

How The Latest PPE Cooling Technology Can Help Its Wearers

Cooling technology for PPE has been around for ages. The very same cooling technology for PPE has been the subject of research for many scientists. It is no myth that wearing PPE does make the wearer feel uncomfortable and hot. To reduce some of that heat, researchers and scientists are trying to find ways to reduce it. That is why they came up with cooling technology for PPE.

Scientists and researchers have come up with various ways to help wearers feel less heaty and more comfortable while at work. For many years, these researchers and scientists have come up with creative ways and ideas to help alleviate the heat. In this article, we will talk about cooling technology in PPE and what has been done.

Heat Risks In PPE Items

Heat Risks In PPE Items tkr engineering
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One of the common problems faced by PPE wearers is a heat-related illness. Heat-related illnesses are usually caused by working in high temperatures, high humidity or direct sun for a long period of time.

A lot of outdoor workers suffer from heat-related illnesses every year. On top of that, many workers die from heat-induced illnesses from PPE each year. In just 2010 alone, 30 workers who wear PPE died from heatstroke.

In heaty environments, the body releases excess heat to maintain a stable internal temperature. The human body does so by circulating blood to the skin and through sweating. If your body cannot get rid of the excess heat, it will store it. Furthermore, your body’s core temperature rises and the heart rate increases.

When your body continues to store heat, you will begin to lose concentration and have problems focusing on a task. You may even become irritable or sick, and may often loses the desire to drink water. It can then follow by fainting and even death. Those can happen if the person does not cool down fast enough (OSHA Fact Sheet).

Heat stress can lead to many different conditions. It can include, but not limited to:

  • Heat stroke
  • Or heat exhaustion
  • Heat syncope
  • Or heat cramps
  • Heat rash

Prevention of heat stress in your employees and ground workers is definitely important (CDC Heat Stress).

How Heat Risks in PPE Are Reduced

How Heat Risks in PPE Are Reduced tkr engineering
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There are quite a few ways PPE heat can be reduced. For example, cooling vests can provide a cool layer close to the skin that readily absorbs body heat. It helps keep the wearer’s body temperatures within a safe range. Lower body temperatures can lead to less water and electrolyte loss via sweating. Generally, cooling vests can preserve safe body temperatures, which helps decreases the risk of heat illness.

Back in 1988, the NAVY carried out a study of cooling vests including one that uses frozen gel packs. This particular vest was tested through several channels that include:

  • Rectal and skin temperature
  • Heart rate
  • Oxygen uptake
  • Sweat rate

During the employees’ work activities in hot environments, the vest showed people how it is kept all parameters at statistically significant lower thresholds than the usual controls. However, the vests only preserved their veracity for about two hours before having to replace the gel packs with new frozen ones (Pimental, 1992).

Other Related Researches

Another more recent research study completed in 2008 tested the effects of multiple personal cooling equipment devices. It was carried out on the alleviation of heat strain in high-temperature work areas. There were up to at least 8 testing conditions:

  • The control (wearing no cooling products)
  • Neck cooling scarf “A”
  • Neck cooling scarf “B”
  • Frozen gel-pack brimmed hat
  • Cooling vest
  • Various combinations of these items

Results showed that the rectal temperature was efficiently maintained. At the same time, overall skin temperature and heart rate become more stable when participants wear this personal cooling equipment. The researchers came to the conclusion that the combination of the cooling vest, a cooling scarf, and the brimmed gel-pack cooling hat showed a substantial amount of heat stress elimination. It comes up to a total cooling area of 4.2% of the body surface area as compared to only 3.3% when just a vest was worn (Choi, 2008).

More Research Pertaining to PPE Cooling Technologies

More Research Pertaining to PPE Cooling Technologies tkr engineering
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A more recent study shows that cooling collars alone can actually increase the risk. Researchers verified the hypothesis that cooling the neck region can greatly improve exercise ability while working in hot environments. Athletes who also have participated in this very same study completed four running tests inside an environmental chamber.

The same athlete participants wore a cooling-gel collar in the first round of tests. However, not in the second round though. Time to exhaustion, heart rate, rectal temperature, neck skin temperature, rating of perceived exertion, and thermal sensation were used to carry out the measurement. The researchers came to a final decision that the participants who wore the cooling-gel collars are able to exercise 13.5% longer on average before reaching their maximum level of exhaustion. This is due to the cooling collars dampened the perceived levels of thermal strain.

Despite these observations of relief, their extended effort did not reduce rectal temperatures or heart rates. It may potentially increase the risk of heat-related illness (Tyler, 2011).

The Occupational Safety and Health Administration (OSHA), National Institute for Occupational Safety and Health (NIOSH), Center for Disease Control (CDC), other similar safety government agencies, industry and employee groups agree that working in environments with high temperature and humidity is can be hazardous.  As a result, there have been rules and regulations to lessen and decrease this risk. NIOSH has further stated that management should:

Provide auxiliary body cooling vests or suits for cleaning the sniff (vent), maintenance work, or any other activity that occurs in high heat exposure areas.

What Manufacturers Have To Say

What Manufacturers Have To Say tkr engineering
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Manufacturers further state that cooling vests:

Maintains a comfortable temperature even in the most extreme heated environment (by) absorbing heat generated by the wearer.

On top of that, manufacturers claim that cooling vests also offer great relief for all of the clear symptoms of heat stress.

Safety and health experts believe that workers will be less prone to developing heat illness if they use cooling vests while working in hot and humid environment. The manufacturer, RPCM, states that its cool vests will endure thermally stable at 59 °F (15 °C) for hours to help keep body temperature at normal levels. TuffRhino’s evaporative cooling vests help remove body heat for (on average) 5 hours to 10 hours depending on the humidity in the atmosphere.

All MiraCool products use permeable crystals to retain water. Using evaporative cooling methods for up to 2 days before re-soaking the products is suggested.

Conclusion

The bottom line is that PPE manufacturers understand very well that it can generate heat easily. These heats are generally generated via body heat of the wearer. Having said that, there are researchers and scientists have come up with ways to reduce the heat generated and trapped in the wearer’s PPE gears. These researchers and manufacturers have worked together to create PPE that helps with heat reduction, which can further reduce the heat trapped.

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4 Creative Ways TKR Engineering Tackles Workplace Safety

TKR Engineering Values Workplace Safety

Top-Notch Safety At Our Workplace

TKR Engineering is committed to workplace safety. We never take safety for granted and have always been dedicated to maintaining it at high levels. At the same time, our partner companies, Misarma Enterprise, Misarma Marine, Misarma Supply, Armada Bangsa, EVOL Technologies, and Prokil Pest are equally as committed to workplace safety as we are.

Ways to Uphold Workplace Safety

As TKR Engineering upholds workplace safety to a fault, here are some ways we uphold workplace safety.

1. Wear relevant and proper PPE at all times

Image copyright for TKR Engineering
Image copyright for TKR Engineering

As we are an engineering firm, we work with the oil and gas sector the most. We ensure that our staffs are to wear the relevant and correct PPE at all times. It is especially imperative that our staffs wear them when working onsite.

Some people tend to feel “uncomfortable” wearing PPE for a myriad of reasons. Reasons ranging from being too hot and stuffy, too tight, or just feel like it’s obtrusive. However, unfortunately, they will still have to keep it on whenever they are working on site.

PPE serves as a protective entity. It was meant to reduce the damage done by the workplace accident. PPE doesn’t prevent workplace accidents; it reduces risks. However, it’s the preventive measure in place and following them that further eliminates the risk of workplace accidents.

2. Have preventive measures in place

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Image copyright for TKR Engineering

Wearing and using the correct PPE can only reduce so much risk. However, what enhances workplace safety is the preventive measures put in place. Having staffs follow it accordingly is what matters most.

As soon as these preventive measures are put in place, staffs are advised to observe it accordingly. Every one of our staffs is informed of any preventive measure updates. They will be kept in the loop for any new preventive measures.

3. General workplace training for safety measures

Image copyright for TKR Engineering
Image copyright for TKR Engineering

For any preventive measures put in place, if there are any needs for staff training, we will make sure of it. Every new staff will be given in-house training of the safety measures observed by TKR Engineering. They will be given hands-on training of our safety rules.

If there are any new and updated safety rules, TKR Engineering will provide the necessary training where needed.

Conclusion

With all that being said, we are proud to have a solid enough workplace safety. We make sure that our staffs are safe while working at our office grounds. TKR Engineering made sure that none of our staffs gets into accidents stemmed from lack of workplace safety. Our HSE personnel made sure of that.

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Why you should find EVOL TECHNOLOGIES for your industrial pump solutions!

Have pest problems at your premises? Quick, give Prokil Pest a call now!

EVOL Technology: Pump Solutions for Oil and Gas Sector

Our EVOL Technology branch of the company was formed back in 2018 to specialise in pump solutions. These pump solutions are especially meant for the oil and gas sector mainly. However, it does not mean they do not provide services that needs similar to what we have to offer.

Even though EVOL Technology’s pump solutions are our popular main line of business, they also offer industrial instruments and PPE to sell. When we say “industrial instruments”, we generally refer to items to support and pair up with the pumps.

Here are what the versatile EVOL Technology has to offer.

Pump Solutions

EVOL Pump Solutions
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EVOL Technology provides three kinds of pumps:

  • Air Titan Series (Pneumatic Injection Pump)
  • Neptune Series (Motor-Driven Metering Pump)
  • Tornado Series (Air Operated Diaphragm Pump)

EVOL Technology designs and manufactures three different series of customizable high-quality pumps applicable for many applications used in the oil and gas sector, petrochemical industry, and other related industries. Recognizing our customer’s needs for convenience and product performance, we concentrate on promoting solutions that are quality assured yet cost-effective to solve your problems.

Pump Safety

If you work around pipelines you will know that it requires pumps to function (to an extent). And like every other technology out there, it needs maintenance and repair works from time to time.

It’s very easy to overlook common maintenance works. It’s just as easy to rationalize the fact that it’s not worth the time to regularly inspect and replace faulty parts. Pretty easy to overlook a lot of things when everything is running smoothly, isn’t it?

However, nothing can be further from the truth. The genuineness is that the majority of facilities have several pumps performing a variety of functions that are essential to the successful operation of the plant. If any of the pumps breaks or malfunctions, it can cause the entire plant to shut down.

Pumps are like car engines. They are the cogs in the wheel that keeps your facilities functioning resourcefully. Whether if you choose to use them for manufacturing purposes, HVAC, water treatment, among other industrial uses. If you wish to keep pumps running properly, then you should implement and follow a regular maintenance schedule.

Pump Repair Maintenance: Getting Started

There is, without a doubt, importance in pump repair for your facilities’ overall upkeep. As mentioned before – pumps are like car engines. They are part and parcel to keeping your facilities up and running.

Here are some pump repair and maintenance tasks you should keep track of as a company:

Maintenance Frequency

It’s good to know your system and make it a point to observe your pumpsObserve it while they are in the works – live! Take note of any leaks, unusual sounds, odd vibrations, or funny smells.

Safety First

Ensure that machines are shut down before you do your maintenance. Do it even when you are doing your systems check. Proper isolation is crucial not only for electrical systems but also for hydraulic systems too.

Mechanical Inspection

Here are some things you may need to inspect:

  • Check for secure mounting points
  • Look out for faulty mechanical seal and packing
  • Check for leakages on pump flanges
  • Inspect the couplings
  • Do overall inspection and clean the filters frequently

Lubrication

When it comes to lubricating the motor and pump bearing, follow the manufacturers’ guidelines. Make sure that you don’t over lubricate. If you over-lubricate, you may cause damage to the pumps as a result instead of under-greasing it.

If the bearing has a vent cap, take away the cap and run the pump for 30 minutes. Then re-install cap. This lets the access grease to work its way out of the bearing.

Electrical and Motor Inspection

When it comes to lubricating the motor and pump bearing, follow the manufacturers’ guidelines. Make sure that you don’t over lubricate. If you over-lubricate, you may cause damage to the pumps as a result instead of under-greasing it.

If the bearing has a vent cap, take away the cap and run the pump for 30 minutes. Then re-install cap. This lets the access grease to work its way out of the bearing.

Step 1: Check and make sure that all terminations are tight.

Step 2: Then inspect the motor vents and windings for dust/dirt build-ups. Clean accordingly as per manufacturer’s guidelines.

Step 3: Inspect the starter or contractor for any arcing, overheating, etc.

Step 4: Use a megohmmeter on the windings to check for any insulation failure

Replace Any Damaged Seals

If any seals or O-rings show damages, please replace it immediately. By using a temporary rubber assembly lubricant, it will ensure a skin-tight fit and prevent any leaks or slips.

Pump Repair and Maintenance: When To Replace It?

EVOL Pump Solutions
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Most times people will advise and advocate to get a professional pump specialist to do the pump repairs. However, there are check-ups that you can do yourself to make sure that your pump continues to function in efficiency and reduce the risk of failure.

Submersed pumps are harder for you to assess its condition, as the pump sits below waterlines and out of human sight. In these systems, you can search for any signs of damages to the system. Pay attention to any alarms that your system is sounding. Calling a specialist when you notice damage or warning buzzers can allow you to have your own system repaired before total failure.

If your pump is visible above ground, then you are able to see the warning signs of failing components. Seeing any liquids leaking from the casing and from joints are an indication that the seals have failed.

You may not always be able to see water leaking directly from the pump. However, seeing damp patches, mould, smelling stale water or sewage are important signs that your pump isn’t sealed properly.

If you witness or notice any of the above-mentioned things, call a pump company as soon as possible. Arrange for an inspection and repair service.

Key Takeaway for Pump Solutions

Remember to look at all the conditions of your system and address the consistent operational requirements of preventive maintenance. At the same time, also look for signs of possible future problems to avoid reaching a point of pump system failure. This may be due to pre-existing conditions:

  • Unusual sign of wear
  • Heat generation
  • Lubrication usage
  • Vibrations
  • Pressure
  • Speed
  • Noise
  • Flow
  • Strain
  • Leakage
  • Fugitive emissions
  • Power consumptions

Keeping pumps running successfully in the long run of time needs proper pump design selection, proper installation, careful operation, and the ability to observe changes in performance over time.

Furthermore, if there ever is a failure in the future, the bulk of the investigation of the failure’s cause will be great. Do make sure to take relevant measures to prevent the problem from happening again.

Make sure that your pumps are in good condition so you can avoid frequent pump repair and service. To ensure that you don’t have to experience catastrophic failure in the future, make sure that your pumps are:

  • Properly sized
  • Dynamically balanced
  • Sits on stable foundations with good shaft alignment
  • Proper lubrication
  • Operators to start, run, and stop the pump with care
  • Maintenance crew to observe for unhealthy trends

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EVOL Technology: Instruments

Image copyright for TKR Engineering
Image copyright for TKR Engineering

EVOL Technology may specialize in pumps, but do you know that they also sell instruments? They design and manufacture their own instruments to facilitate your industrial fluid needs.

Level Gauge

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Image copyright for TKR Engineering

Look into their QG Series Level Gauge. Made of high-purity quartz glass tube, meter shell, and explosion-proof valve, it guarantees quality and stability within its vicinity. It takes advantage of light refraction and reflection laws when displaying the level. It makes the indication level more visible.

Bi-Color Quartz Glass

Our level gauge’s tube is made with quartz glass and stainless steel. By using each material makes the instrument excellent tools for extreme operational conditions. The gauges come with easy installation and maintenance. It translates into the material being cost-effective and a common sight among many sight glass applications.

Integral Block Bleed Valve

EVOL Technology have made 2 kinds of integral block and bleed valves:

  • SB Series Single Block and Bleed Valve
  • DB Series Single Block and Bleed Valve

Both are designed to achieve positive sealing in a most solid design. They are available in stainless steel, carbon, alloy, and polymers to accommodate moderate to severe usages.

Injection Quills and Sampling Probes

Want to inject chemicals and other substances into the valves? EVOL Technology have the right injection quills and sampling probes just for you.

Pulsation Dampener

Image copyright for TKR Engineering
Image copyright for TKR Engineering

EVOL Technologies’ bladder type pulsation dampener offers the most effective solution to reduce or eliminate pressure levels and complete system shock on any pump discharge.

Say goodbye to destructive pulsation and hydraulic shock in your pumps!

Chemical Hose

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Image copyright for TKR Engineering

EVOL Technology’s in-house UHMW-PE chemical hose is specifically made to safely and reliably transfer a wide variety of acids and chemicals. Their chemical-resistant tubing with its high flexibility makes it effective in handling a vast range of corrosive liquids even under extreme pressure and temperature.

Ensuring Workplace Safety With PPE

Image copyright for TKR Engineering
Image copyright for TKR Engineering

Looking for PPE supplier? Perhaps you are looking for PPE for industrial uses. Coveralls. Visors. Gloves. Boots. Helmets. You name it, EVOL Technology will get you covered. Legitimately covered – from head to toe!

Avoid getting into unnecessary accidents at the workplace by wearing the correct kinds of PPE. Protect yourself and your staffs by using the right kinds of PPE gears. Getting into needless workplace accidents is the last thing you want.

Coveralls

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Image copyright for TKR Engineering

Need PPE coveralls? EVOL Technology have just what you are looking for. Avoid getting splashed by harmful chemicals and other liquids. Don’t let the harmful chemicals eat into your bare skin with the help of EVOL Technology’s PPE coveralls.

EVOL Technology can provide you with coveralls that are breathable and comfortable to wear. Let’s not allow harmful chemicals from damaging your skin. It’s definitely not something people will want.

Visors

Image copyright for TKR Engineering
Image copyright for TKR Engineering

Protect your valuable eyes from harmful dust, chemicals, sparks, and other dangerous elements. Avoid getting blind by exposing your eyes to harmful elements. Wear PPE visors to prevent unneeded optic accidents at your workplace.

Helmets

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Image copyright for TKR Engineering

The head is probably one of the most important parts of your human body. We are pretty sure that you do not want your head getting smashed by heavy falling objects. PPE helmets may not be able to help prevent deaths or major damages to your head and your body. However, it can help reduce any damages to your head.

Gloves

Getting your hands and fingers sawed off is definitely a gruesome affair. To avoid such grisly affair, get yourself PPE gloves to help protect your precious hands. We are sure you do not want missing fingers on your hands. That can be a handful to deal with.

Boots

PPE boots are made to protect your feet from any heavy objects or chemical spillages. Your regular fashion boots will not make the cut. This is mostly because they are not made of the same material that PPE boots are.

Get yourselves your PPE boots with us. Avoid having heavy objects falling on your feet and subsequently crushing it. Prevent chemical spillages from harming your feet. Avert any possibilities of accidentally stepping on sharp objects lying carelessly around the worksite.

Conclusion

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Image copyright for TKR Engineering

Ever need anything from EVOL Technology? Reach out to EVOL Technology via:

Official Websites: https://evol-technologies.com/

Address: Lot 2075, Jalan Disa, Krokop,98000 Miri Sarawak

Telephone: +085 416 320 / 433 101

Fax: +085 433 801

Email: enquiry@evol-technologies.com

Working Hours: Mondays to Fridays – 8am to 5pm; Saturdays – 8am to 12pm

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Marine And Offshore Safety: TKR Engineering

.Marine and offshore safety are perhaps one of those areas that aren’t talked about a lot. Perhaps it’s one of those “less glam” parts of the industry. But it’s needed nonetheless. We are here to talk about safety in marine and offshore rigs.

Last year 2nd September 2019, a 75 feet long diving vessel Conception anchored in Platts harbour, Santa Cruz Island. On it was 33 passengers and 6 crew members. The boat caught fire in the early hours of the morning. All passengers and 1 crewmember died of smoke inhalation after being trapped in the berthing area.

Offshore Safety
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Somehow the smoke and heat detectors are not interconnected on the boat. Not especially across all its passenger areas.

“The Conception may have passed all Coast Guard inspections, but that did not make it safe,” said NTSB Chairman Robert L. Sumwalt, whose team investigated the burned boat. “Our new recommendations will make these vessels safer, but there is no rule change that can replace human vigilance.”

The NTSB has later on called for all vessels similar to the Conception with overnight accommodations to be required to have interconnected smoke detectors installed in all passenger areas. It also recommended that a secondary means of escape lead into a different space than the primary exit, just in case a single fire blocks both escape paths. The NTSB also called on the U.S. Coast Guard to come up with and implement an inspection program to verify that roving patrols are conducted – as needed – for the safety of sleeping passengers and crew.

Call For Better Offshore Safety Efforts

Offshore Safety
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NTSB investigators found the non-appearance of a required roving patrol on the Conception that has most likely delayed the initial detection of the fire. This further allowed for its growth, precluded firefighting and evacuation efforts. It also directly led to the high number of fatalities in the accident.

Having said all that, it simply means that safety precautions have to be taken on your boats, ships, offshore rigs, etc. It does not limit to just one entity, but a few. At the same time, even though the above incident happens at a private boat does not mean it will not happen on industrial ones.

Role of International Marine Contractors Association (IMCA)

Safety
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The International Marine Contractors Association (IMCA), based in London, has published Basic Safety Training Requirements for Personnel Employed in the Offshore Renewable Energy Sector.

It provides standard basic safety training requirements for enclosure at contract awards stage. It covers those who are employed on-board vessels during the construction and maintenance support phases of offshore renewable energy projects. The new guidance document includes a vital matrix to aid precision and concise information for the sector.

The ‘Basic Safety Training Matrix’ outlines the minimum level of health and safety training, and medical fitness that is needed to work on (and from) vessels engaged on an offshore renewable energy project. It was designed by a working group of IMCA’s Marine Renewable Energy Committee chaired by Marc van Dorth from Seaway 7. The group also comprised of members from IMCA’s Diving, Marine, ROV and Offshore Survey Committees and the document is published as an IMCA Competence & Training Guideline.

Need For Standardised Basic Level of Safety Training

Captain Andy Goldsmith, Technical Adviser – Marine at IMCA explained, “All workers and mariners require a basic level of training prior to the commencement of work in the offshore renewable energy industry. The new document is designed to eliminate confusion and duplication of basic training. It can be costly in terms of both time and financial investment. It also affects the morale of marine contractor personnel.”

He further states, “The matrix, which was finalised in consultation with major developers such as Ørsted and Vattenfall greatly aids clarity for the sector. It ensures that clearly defined safety measures can be put in place right at the start of every offshore renewable energy project. This is by showing the basic safety training requirements depending on where an offshore worker is located.

“The working patterns and environment for personnel employed in a vessel are significantly different from personnel deployed directly from onshore to an offshore structure. Therefore, basic safety training requirements cannot be generalised and are different for both groups of personnel.”

IMCA stresses that the basic safety training is only one component of an individual’s competency requirement. The matrix does not detail training needed by individuals to be competent in the role for which they have been employed.

Ways You Can Prevent Offshore Hazards

Safety Maritime
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Here are some ways that you can help prevent offshore hazards at oil rigs and/or boats (industrial or private, otherwise). Even though you may not be a professionally trained safety officer, you can still follow these few safety simple steps.

a. Actively peruse PPE that is provided

If your job is a high-risk job, and it requires PPE, then you should be using your PPE were provided (by your company). If your company does not provide the right PPE sets, then do so by pressuring your company in providing the right ones. Anything for keeping your safety at your work stations in regular check.

b. Follow workplace safety operation procedure (SOP)

Every company, work stations, offices usually have their own safety SOPs in place. Having said that, it’ll be wise to follow accordingly. It’ll be advisable for companies to run safety training from time to time. Just in case workplace accidents happen suddenly.

c. Keeping your workplace as hazard-free as possible

Sometimes it’s following the simplest rule or keeping your workplace clean and tidy that helps. Things like keeping flammable items away from fire or high heat, placing liquids in proper containers/bottles, and more that helps.

Conclusion

The bottom line is that safety in the maritime and offshore locations are just as important. It may be talked about a lot, but it really is as important.

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